Product Description:

KS-3 High Speed Coating Winder for the filling package contributes to the improvement of weaving efficiency and quality.

Linking three processes (coating [sizing], drying, and winding) into one machine, dramatically improves efficiency, quality, and contributes to saving space.

The machine handles a variety of yarn: polyester, nylon, wool, glass fiber, carbon fiber, sewing yarn, rope, various filament yarn, surgical yarn, etc.

This is a multi-purpose unit, and can be used for many applications along with the sizing of filling (weft) yarns for weaving. Applications would include use in conjunction with sample and sectional warping machinery, coating and dyeing to various fibers, creating single strands from multiple supply packages, R&D use, testing equipment for size or coating manufacturers, etc......

                       Overview of a 6-spindle KS-3 unit

Product Features:

1. The unique coating winder has the capability of three processes which are coating, drying and winding continuously on one machine.

   1. Improvement of efficiency and quality due to continuous operation and less down time.

   2. Saving on floor space due to elimination of the drying room and respooling machine.

   3. Labor savings due to less machinery in operation.

   4. Optional package size.

   5. High winding speed.

   6. Finished product will be a large package of yarn, coated and dried; ready for the next process.

   7. Uniform coating regardless of the type of formulation used.
      

2. Improvement of Yarn Quality: KS-3 Coating Winder will reduce yarn breakage, fuzziness, and waste due to less processing.
   (No repetition of reeling as in the conventional process.)
   

3. Stop Motion: Individual stop motion which improves machine efficiency and productivity.
   

4. Easy Operation: Easy to thread and start each winding unit.
   

5. Coating Method: Yarn is processed individually into coating bath, then through the squeeze roller to the drying process.
   

   • Coating formulation is recirculated and temperature controlled to keep the density and temperature consistent.
     

6. Overflow system maintains the formulation level in the bath.
   

7. Drying Method: Coated yarn fed from the coating process is wound onto the reel in the drying section. Yarn is wound onto the reel in one layer with exact spacing to prevent contact with each other.

Model:	KS Type
Operation Speed:	25-500 m/min by means of inverter control
Yarn Length:	Approx. 300 m (1 mm. spacing)
Yarn Length in Drying Process:	To be specified
Drying Process Temperature:	50~80°C (122~176°F) Adjustable
Blower Capacity:	16 m3/min (565 CF./min)
Exhaust Capacity:	5.5~6.0 m3/min (194~212 CF./min)
Formulation Tank Capacity:	40l/machine (10.5 Gallon/machine)
Geared Pump Capacity:	15l/min(4 Gallon/min)
Individual Bath Temperature:	Max 70°C (158 °F) Adjustable
Winding Method:	Individual Drive with Traverse Drum
Wound Package:	6” 8” & 10” Traverse. Max 10” dia. Supply Package: Any type
Stop Motion:	Individual Stop Motion for Yarn Breakage
Motor
Geared Pump:	0.4 KW
Blower:	0.75KW
Exhaust:	0.2 KW